Camera recording from inside vehicle

What Is Black Box Insurance For Fleet Vehicles?

Black box insurance, a type of telematics insurance, is an innovative type of fleet insurance that uses a small device installed in each vehicle to monitor and record key driving metrics. 

This device, often referred to as a “black box,” captures detailed data about how, when, and where vehicles in your fleet are driven. The collected information is analysed by the insurer to assess driving behaviour, which can influence renewal premiums and help with fleet management tasks such as Accident Alerts and Theft Recovery.

This type of insurance allows fleet managers to track driver performance and vehicle use in real time, encouraging safer and more efficient driving while offering the potential for cost savings. By tailoring insurance premiums based on actual driving data rather than general fleet statistics, black box insurance offers a more personalised, data-driven approach to managing fleet risks.

What is a black box?

When a fleet manager opts for black box insurance, the insurer arranges for the installation of a telematics device in each fleet vehicle. This black box is fitted discreetly and includes a SIM card that enables real-time transmission of driving data to the insurer’s database. The device operates much like a mobile phone, using GPS and motion sensors to continuously gather data as the vehicle is driven.

This data can include metrics such as speed, location, time of day, driving conditions, and driver behaviour such as harsh braking, acceleration, and idling time. Fleet managers can then access this information through an online portal, giving them a comprehensive view of their drivers’ habits and vehicle performance.

The benefits of this system extend beyond simply lowering insurance costs. The data collected can be used to identify areas for improvement in driver behaviour, reduce fuel consumption, prevent wear and tear on vehicles, and even ensure that vehicles are not being misused or driven recklessly.

What does a black box look like in a fleet vehicle? 

A black box is a small, discreet device typically about the size of a smartphone. It is usually black or dark-coloured and made of durable plastic. 

Where is a black box fitted?

Installed out of sight, often under the dashboard or near the engine, it contains sensors, GPS technology, and accelerometers that monitor and record driving behaviours such as speed, braking, and location. 

How long do you have a black box for?

 For businesses using black boxes in fleet vehicles, the device is typically kept in place for as long as the vehicle is in operation within the fleet, as it helps with monitoring driver performance and vehicle usage.

How much is a black box?

Costs for installation and ongoing services can vary based on fleet size and specific requirements. 

For detailed pricing and installation options, it’s best to consult directly with Fuel Card Services for a free telematics quote

 

What does a black box do? Black box components

The black box installed in fleet vehicles includes several crucial elements that work together to provide a detailed overview of driving behaviour:

Black box GPS system

The Global Positioning System tracks the vehicle’s location and logs information such as the time of day, the type of roads being driven on, and how long the vehicle has been in use. This data is essential for understanding driving patterns, especially for long-haul or delivery fleets.

Motion car sensor (accelerometer)

This sensor monitors sudden movements or impacts, such as harsh braking, aggressive acceleration, or collisions. It provides critical data on driving behaviour and accident analysis, helping to improve safety and reduce the risk of accidents.

SIM Card

The SIM card transmits the data collected by the black box to the insurance company’s servers, allowing fleet managers and insurers to access real-time or historical data for analysis. It ensures that the data is updated continuously without manual intervention.

Telematics software

The software analyses the data collected by the black box, converting it into actionable insights that can be used for fleet management. It calculates driving scores, tracks vehicle activity, and flags any unsafe driving behaviours or irregularities.

 

What data does the black box record?

The black box collects a broad range of data points that are critical for assessing driving behaviour and optimising fleet performance. These include:

Time of day

Records the exact times when each vehicle is in use, helping to identify when vehicles are being driven during potentially high-risk times, such as late at night or during rush hours.

Black box tracking speed

Monitors the speed at which the vehicle is driven, comparing it to speed limits on different road types. Speeding violations can be flagged for further action.

Acceleration and braking with a black box

Tracks how smoothly or aggressively the driver accelerates and brakes. Harsh acceleration and braking can indicate unsafe driving habits, increasing wear on the vehicle and reducing fuel efficiency.

Long journey breaks with black box insurance

Detects whether drivers take adequate breaks during long trips, which is important for both driver safety and regulatory compliance in certain industries (e.g., trucking and logistics).

Motorway and total mileage with a black box

Logs how many miles each vehicle travels overall and specifically on motorways, helping fleet managers track vehicle usage and plan for maintenance.

Number of black box journeys

Keeps track of how often vehicles are used, which can help identify overuse or underuse of specific vehicles in the fleet.

 

Benefits of black box insurance for fleet businesses

Black box insurance offers several critical benefits to fleet operators, enabling them to optimise their operations, improve safety, and reduce costs. Below are some of the key advantages:

How much does a black box reduce insurance?

Black box insurance helps fleet managers save money in multiple ways. Firstly, by monitoring actual driving behaviour, insurers can offer more personalised renewal quotes, rewarding safer drivers with lower premiums. Instead of basing costs on the general risk profile of a fleet, the insurance premium is tailored to the real-world performance of each driver.

Additionally, safe driving behaviours, such as avoiding harsh braking and maintaining a steady speed, lead to less fuel consumption and reduced wear and tear on vehicles. This further reduces operational costs and extends the lifespan of fleet vehicles.

Enhanced safety with a black box

The black box collects detailed data about driving habits, enabling fleet managers to identify unsafe behaviours such as speeding, tailgating, or sharp cornering. This information can be used to implement driver training programs or other interventions to improve safety across the fleet.

In the event of an accident, the black box sends an alert to the insurer, who may contact the driver or emergency services depending on the severity of the incident. This rapid response system improves driver safety and can even be life-saving in serious accidents.

Theft recovery with a black box

Black box insurance provides an additional layer of security by acting as a tracking device. If a vehicle is stolen, the GPS functionality of the black box allows insurers and fleet managers to track its location in real time. This feature significantly increases the chances of recovering stolen vehicles quickly, minimising downtime and losses.

Efficient claims management with black box insurance

In the event of an accident, the data collected by the black box can be invaluable for processing claims. It provides precise details about what occurred before, during, and after the accident, including the speed of the vehicle, the force of any impact, and whether the driver was adhering to traffic laws. This data helps insurers accurately assess claims, reducing the chances of disputes and ensuring quicker payouts.

Black box compliance 

For industries that have strict regulations around driving hours and rest breaks, such as logistics and trucking, black box insurance helps fleet operators ensure compliance. The data collected on driving hours and breaks makes it easier to adhere to legal requirements, reducing the risk of fines or penalties.

 

How to access black box data

Fleet managers can view a summary of the data collected by the black box through a dedicated online portal. This portal provides detailed insights into driving metrics and overall vehicle performance, including:

  • Speed and acceleration patterns
  • Number of miles driven
  • Driving scores based on safe driving criteria
  • Time of day usage
  • Breaks taken during long journeys

This data empowers fleet managers to make informed decisions about driver performance, vehicle maintenance, and overall fleet operations.

 

Black box installation and performance

The black box is installed by a qualified engineer at the fleet’s operating location, such as a depot or place of business. The installation is quick and does not interfere with the vehicle’s performance or any electrical components. Fleet managers are typically required to have the black box fitted within a specified period after purchasing the insurance policy, though the vehicles are insured immediately upon policy activation.

Where can I buy a black box for my car or fleet business?

Getting black box insurance for your fleet is a simple process. You can obtain an instant quote online or through your insurance provider. Once the black box is installed in each vehicle, you can begin benefiting from safer driving, optimised fuel use, theft protection, and more personalised insurance premiums.

By investing in black box insurance, fleet businesses can improve safety standards, reduce costs, and ensure they are making data-driven decisions for their fleet operations.

You can also get in touch with our telematics team at Fuel Card Services to find out if a telematics and fleet management solution could be right for your business.

diesel pump

What Is Diesel? Expert Insights

Diesel engines are an essential part of the fleet industry, allowing your fleet vehicles to travel to and from different destinations safely and smoothly.

Reliance upon fossil fuels first arose out of necessity. When first invented it was the best method of fuel that was available at the time.

When was diesel invented?

In the 19th century, in particular, the oil was made out of whale oil which had terrifying effects on ocean life. Luckily, in 1854 a cleaner-burning, more abundant and easier-to-produce alternative was invented, this fuel was also easier to produce and was made by Canadian geologist Abraham Pineo Gesner through the distillation of crude oil, making it better for the environment than the original fuel.

From there on, further petroleum products were manufactured such as petrol and lubricants to serve industry (including fleet vehicle) needs.

What are diesel engines?

Diesel engines are a type of internal combustion engine which presents across multiple applications, including fleet vehicles. It can also be used to generate heat and electricity.

Diesel fuel is named after the diesel engine for which it is manufactured, not the other way around. It got its name from the inventor, Rudolf Diesel.

What is the difference between diesel and petrol?

Diesel engines differ from petrol engines in that they operate in a compression ignition engine. This means that they use high pressure to combust it’s fuel, instead of an ignition source (with petrol engines being fired up by a spark)

Another key difference is the fact that diesel is heavier than gasoline, this means that it evaporates slower whilst emitting fewer amounts of CO2 and methane, but unfortunately producing higher levels of nitrogen compounds in the process.

How much is diesel per litre?

The average diesel price in the UK in August 2024 is 152.79p per litre as of the latest update by the RAC. Whereas, this can fluctuate on a day-to-day basis based on industrial events.

How many miles per litre of diesel?

The number of miles you can get per litre of diesel depends on various factors, including the type of vehicle, driving conditions, and driving habits. However, on average:

Small to medium diesel cars

Typically achieve between 15 to 20 miles per litre (mpg equivalent of 68-90 mpg).

Larger diesel vehicles (e.g., SUVs):

Usually get around 10 to 15 miles per litre (mpg equivalent of 45-68 mpg).

These figures can vary based on factors such as highway vs. city driving, vehicle maintenance, and load. For more accurate data, you should check the specific fuel efficiency ratings for your vehicle model.

 

Benefits vs considerations of diesel

Benefits of diesel

Diesel has got great mileage, with 25 to 30 percent better fuel economy than similar-performing gasoline engines. This is due to it being the most efficient and energy-dense fuel available as it contains more usable energy than gasoline.

Another benefit is that diesel contains no spark plugs or distributors, meaning that it will never need ignition tune-ups.

When it comes to diesel engines, they are built to withstand the rigors of higher compression. They usually last much longer than gas-powered vehicles as a result of this, meaning they will require fewer major repairs in this department.

Storing this fuel is efficient due to it being able to be kept stable at natural temperatures and operable for most temperatures experienced throughout the year.

Considerations of diesel

As with all benefits also come some considerations to think about, particularly regarding sustainability factors. This is because diesel produces high levels of emissions. This has particularly become prominent in recent years and has led to the rise in popularity of electric vehicles (EVs), but it is important to remember that even EV vehicles have compromises of their own.

Non-renewable, air-polluting options can be blended with renewable drop-ins to eliminate this issue, this also helps with the downside of oil drilling to extract fossil fuels that make this diesel and any toxicity to the environment.

NOx content and sulphur can also be present in some diesel meaning that only buying high-quality diesel which meets Euro VI standards and is ULSD certified is crucial.

FAME content means diesel is hygroscopic (meaning it attracts water) and results in clogged filters and engine breakages (FAME-free alternatives do not have this issue)

 

Diesel petrol fleet uses

Whilst diesel is usually associated with passenger cars, it can also be used to power machinery in the construction industry.

Some of these vehicles include vans, lorries, buses, coaches, tractors, harvesters, cranes, bulldozers, diggers, forklifts and rail transport.

 

Fuels that can be used in diesel engines

Different types of diesel fuels have been authorised to be used within different diesel engines, these include:

What is red diesel (gas oil)

Red diesel fuel is used in off-road vehicles and machinery. Although it is the same as regular diesel, it is marked with a red marker (dye) to prevent illegal use on road-going vehicles.

Paraffinic diesel (such as HVO fuel or GTL fuel)

Paraffinic diesel usually has a very high cetane number with no sulfur, nitrogen, oxygen or aromatics included. Paraffins can be produced with various processes from either fossil fuels or neweable feedstocks. Alternatively, synthetic fuels are produced by gasification and Fischer-Tropsch (FT) which is the liquefaction of natural gas (GTL) and coal (CTL).

Biodiesel

Biodiesel is a renewable, biodegradable fuel manufactured domestically from either vegetable oils, animal fats or recycled restaurant grease. Biodiesel meets both the biomass-based diesel and overall advanced biofuel requirements of the Renewable Fuel Standard.

These different types of diesel are all produced to meet different specifications that are intended for that specific type of fuel. Before switching to any alternative fuel you should always check your engine’s warranty to ensure it covers alternative fuels.

 

How does diesel fuel work?

Diesel engines have a wide range of applications, but the basic operation is largely consistent, as most are four-stroke engines. This means power is generated through a series of four stages (stroke cycles), which we will explain below.

Before the engine begins operating, fuel is pumped from the tank to the engine. The fuel passes through a filter that removes any contaminants—like bugs, dirt, or, in cold conditions, waxed FAME biodiesel, which can cause significant issues during winter. To assist farmers, refineries sometimes reduce the 7% biodiesel content in red diesel used in agriculture during colder months.

Stroke 1: Intake stroke

The fuel injection system delivers the correct amount of fuel, which is mixed with air in the pistons. This mixture is then compressed.

Stroke 2: Compression stroke

The intake valve closes, and the mixture of air and fuel is compressed within the cylinder.

Stroke 3: Combustion stroke

Under high pressure, the air-fuel mixture ignites, leading to combustion and the release of energy.

Stroke 4: Exhaust stroke

The exhaust gases from combustion are expelled through the exhaust valves, pass through the exhaust manifold, and enter the turbine side of the turbocharger.

Turbocharger

After the exhaust strokes, the remaining fuel fumes are sent through to the turbocharger. This component pressurises air into the cylinder which goes on to increase oxygen content which results in a better burn. This turbocharging process can increase the power of a diesel vehicle up by 50%, whilst also reducing the engine’s fuel consumption by 25%.

 

Emission reduction in diesel engines

Since 2015, diesel engines must meet specific standards to ensure minimal impact on the environment. To ensure this specific regulations must be adhered to.

Exhaust Gas Recirculation (EGR)

The EGR system is designed to reduce pollutants, particularly NOx emissions, from the exhaust.

Diesel Oxidation Catalyst (DOC)

The DOC converts unburnt fuel into CO2, preventing hydrocarbons from being released into the atmosphere.

Diesel Particulate Filter (DPF)

The DPF reduces particulate matter (smoke) in the exhaust fumes, ensuring the exhaust gases are as clean and environmentally friendly as possible according to Euro 6 standards.

Selective Catalytic Reduction (SCR)

In modern Euro 6 diesel engines, exhaust fumes pass through the SCR system, where harmful emissions are reduced using diesel exhaust fluid (AUS 32, commonly known as AdBlue). The SCR catalyst combines the exhaust fumes with AdBlue, converting NOx particles into ammonia (NH3) and water, which are then expelled through the exhaust. It is crucial to use AdBlue that meets ISO 22241 standards to prevent potential damage to the engine from contaminants.

 

Diesel engine maintenance

Diesel engines are known for their durability and long lifespan when properly maintained. To achieve this longevity, regular maintenance is essential, including servicing the engine components, replacing fluids and diesel engine oils that provide lubrication and cooling, and using high-performance fuels.

 

How far can you drive with petrol in a diesel car?

Driving with petrol in a diesel car can cause serious damage, and how far you can drive before issues arise depends on various factors, such as the amount of petrol added and the type of engine. However, it is generally advised not to drive at all if you realise the mistake.

If a small amount of petrol (less than 5-10% of the tank) has been added, and you start the engine, you might be able to drive a short distance—typically a few miles—before the engine starts showing signs of trouble, such as misfiring, loss of power, or stalling. In more severe cases or with a higher concentration of petrol, damage can occur almost immediately, affecting the fuel pump, injectors, and other engine components.

If you’ve added petrol to a diesel car, it’s best to stop the vehicle immediately, avoid starting the engine, and seek professional help to drain the contaminated fuel and prevent damage.

 

Manage your company diesel with a fuel card

Fuel Card Services work with major fuel brands to offer you competitive fuel prices that can help to save your business money when it comes to refilling your fleet vehicles with fuel.

To enquire about how these fuel cards could help your business, contact our helpful team today.

petrol pump

UK Petrol Guide: Expert Insights

As the shift toward electric vehicles gains momentum, we understand that your business needs to carefully consider the timing and method of transitioning to an electric fleet. This decision involves more than just financial factors; it also requires consideration of driver preferences, the feasibility of implementing EV charging infrastructure, and the administrative challenges of updating your fleet.

Given these complexities, we recognise that electric vehicles may not be the best fit for every new addition to your fleet. That’s why it’s important to explore other available fuel options. This comprehensive guide on petrol will help you make an informed decision about the most suitable fuel type for your business.

What is petrol?

In this section, we will discuss what the different types of petrol are and which are the best suited to different types of fleet vehicles or situations.

What is E5 petrol?

E5 petrol is a type of unleaded petrol that contains up to 5% ethanol, a renewable biofuel made from plant materials like sugarcane or corn. The “E” in E5 stands for ethanol, and the “5” indicates the percentage of ethanol mixed with the petrol.

What is E10 petrol?

E10 petrol is a type of unleaded petrol that contains up to 10% ethanol, a renewable biofuel made from plant materials such as corn or sugarcane. The “E” in E10 stands for ethanol, and the “10” indicates the percentage of ethanol mixed with the petrol.

E10 contains a higher percentage of ethanol compared to E5, which has up to 5% ethanol. This makes E10 slightly more renewable and potentially less harmful to the environment because ethanol produces fewer carbon emissions when burned compared to pure petrol.

 

Benefits of petrol fleet vehicles

Cost efficiency

If your drivers use fuel cards, this could result in lower overall fuel costs for your business.

Petrol vehicles also typically have a lower purchase price compared to diesel, electric, and hybrid models. Whether you’re buying the vehicle outright or through a contract purchase or hire agreement, this often translates to lower upfront costs or reduced monthly payments.

How much is petrol per litre?

As of now, the average price of petrol in the UK is £1.47 per litre according to the RAC. This can vary on a day-to-day basis depending on your location and the specific petrol station you visit, but this is the current national average.

 

How many miles per litre of petrol?

The number of miles per litre of petrol (MPL) can vary significantly depending on different factors, including the type of vehicle, driving conditions, and driving habits. With our mileage counter, you will be able to see how many miles your fleet vehicles are doing in a typical day, as well as other interesting insights.

Fuel efficiency for typical cars

The average fuel efficiency for cars in the UK is around 10 to 15 miles per litre (MPL). Smaller, more efficient vehicles, such as city cars or hybrids, can achieve closer to 15-20 MPL, while larger vehicles like SUVs might be closer to 8-12 MPL.

Factors Impacting Efficiency

Driving at higher speeds, carrying heavy loads, frequent stop-and-go driving, and poor vehicle maintenance can all reduce fuel efficiency while driving smoothly at moderate speeds on motorways can increase it.

 

Reduced emissions

While petrol vehicles emit fewer pollutants overall than diesel, incorporating petrol models into a predominantly diesel fleet could help lower your business’s overall emissions.

Considerations for petrol fleet vehicles

While petrol vehicles offer some benefits, they also have potential considerations:

Fuel efficiency

Petrol vehicles are often less fuel-efficient than other types of fuel, which can impact your fuel expenses, particularly if your drivers are less economical in their driving habits. This may warrant additional training to improve fuel efficiency.

Higher CO2 emissions

Petrol engines emit more CO2 per mile compared to other fuel types, which could result in higher penalties, such as increased Benefit-in-Kind (BIK) rates or higher company car tax contributions.

E5 and E10 fuel considerations

Recent changes to standard petrol options at fuel stations mean that E10, which contains up to 10% renewable ethanol, is now the default choice, replacing E5 with 5% ethanol.

This shift is part of an effort to reduce the environmental impact of petrol. However, it’s important to check the compatibility of older vehicles in your fleet with E10 fuel.

Is E10 harmful to vehicles?

Most modern vehicles can safely use E10 petrol. However, older models may experience issues due to the higher bioethanol content, which can be corrosive to certain components and potentially cause engine damage or blockages. Additionally, there might be a slight decrease in fuel efficiency when switching from E5 to E10, particularly in vehicles with smaller engines.

The value of premium petrol

Premium petrol, which remains an E5 blend, is recommended for vehicles that are not compatible with E10.

For drivers who prioritise fuel economy or those with older vehicles, using premium petrol can offer more mileage despite its higher cost.

Which petrol is best for your fleet

The best petrol option for your fleet depends on your fuel use priorities. E10 is widely available and more affordable, while E5 offers better fuel efficiency and a higher octane content, which can further enhance performance.

Mixing premium and super unleaded petrol

You can safely mix premium and super unleaded petrol in the same tank, allowing flexibility across your fleet without needing to assign specific fuel types to particular vehicles.

Deciding if petrol is right for your fleet

Regularly reviewing your fleet procurement policies and considering the fuel type for each new vehicle is crucial from a sustainability and cost angle. We recommend weighing the pros and cons of petrol, as outlined above, and comparing it with other fuel options to make the best choice for your fleet. Our guides on petrol vs. diesel, as well as hybrid and electric vehicles, can assist you in this decision-making process.

 

Manage your company petrol with a fuel card

Fuel Card Services work with major fuel brands to offer you competitive fuel prices that can help to save your business money when it comes to refilling your fleet vehicles with fuel.

To enquire about how fuel cards could help your business, contact our helpful team today.

man holding futuristic phone

Working Time Directive: UK Guide

If you manage a variety of fleet vehicles within the UK, ensuring compliance with drivers’ hours regulations is crucial.

These rules govern driver rest periods and working hours to promote safety and prevent fatigue, with non-compliance leading to significant penalties.

Our guide simplifies some of the more intricate rules to help you better understand your obligations.

What is a working time directive?

Drivers’ hours regulations are designed to enhance driver well-being and improve road safety. Commercial vehicles are required by law to be equipped with tachographs, which record data such as driving time and distance.

All commercial bus and truck drivers must have a tachograph driver card, which stores critical compliance-related data, including rest and break periods. These regulations ensure fair competition among transport companies and help prevent driver fatigue.

European working time directive: Working hours for fleet drivers?

According to the UK’s Working Time Regulations 1998, drivers must receive “adequate rest,” although the specific duration is not defined. However, there are strict rules on driving hours and working times, these rules are below:

  • Drivers are limited to a maximum of 10 hours of driving and 11 hours of duty within a 24-hour workday.
  • The 11-hour duty limit does not apply if drivers spend between 0 to 4 hours driving each day of the week.
  • Certain drivers, such as doctors and service workers, are exempt from the 11-hour duty rule, but the maximum driving hours still apply.
  • When operating vehicles in the UK that do not have a tachograph installed, drivers must maintain a written record of their hours. Detailed information is available on the UK government’s website.

Compliance with the EU working time directive in the UK

Even post-Brexit, your fleet may need to adhere to EU drivers’ hours regulations and tachograph requirements, especially for vehicles weighing more than 3.5 tonnes that travel within the UK or to, from, or through EU countries.

EU rules dictate maximum driving times and mandatory rest periods to ensure safety.

To remain compliant, fleet managers must regularly download and analyse tachograph data—every 28 days for drivers and every 90 days for vehicles.

EU regulations under Regulation (EC) No 561/2006

  • A daily driving limit of 9 hours, extendable to 10 hours no more than twice a week.
  • A weekly driving limit of 56 hours, with a maximum of 90 hours over two consecutive weeks.
  • A mandatory rest period of at least 45 hours each week, starting no later than six days after the previous rest period.

What is classed as work during these hours?

Working time includes any activity for which drivers are paid, such as attending training sessions, performing administrative tasks, loading and unloading vehicles, and conducting vehicle maintenance. Essentially, any time when drivers are unable to freely manage their own time is considered working time.

How many hours can I work if I opt-out of the working time directive?

If you choose to opt out of the Working Time Directive in the UK, you are not limited to the standard 48-hour maximum weekly working time. However, there are still important considerations and legal requirements to keep in mind:

Agreement

You must formally agree to opt out of the 48-hour limit, usually by signing an opt-out agreement with your employer. This agreement should specify that you are voluntarily choosing to work more than 48 hours per week.

Health and safety

Even if you opt-out, your employer is still responsible for ensuring your health and safety. This means that they should not require you to work excessive hours that could pose a risk to your well-being.

Rest breaks

The opt-out does not affect your entitlement to rest breaks. You are still entitled to a minimum of 11 hours of rest between workdays and at least one uninterrupted 24-hour rest period per week (or 48 hours every two weeks).

 

Review and withdrawal

You can opt back into the 48-hour limit at any time, even after initially opting out. To do this, you must give your employer at least 7 days’ notice (or a longer period if specified in your agreement).

While opting out allows you to work more than 48 hours per week, it’s crucial to consider the potential impact on your health, work-life balance, and overall well-being before agreeing to anything.

Working time directive for HGV drivers

These regulations apply to many haulage operators and drivers of heavy goods vehicles (HGVs) over 3.5 tonnes, especially those operating within or travelling to, from, or through EU countries. Exceptions in the UK include vehicles used by the military, police, and fire services.

What are digital tachographs?

Digital tachographs are essential for fleet managers to ensure compliance with drivers’ hours regulations. These devices collect a wide range of data, from vehicle registration numbers to driver activities, including incidents like speeding or driving without a driver card.

How often do you download digital tachographs?

Regularly downloading and analysing this data is crucial—at least every 28 days for drivers and every 90 days for vehicles.

Consequences of non-compliance to the UK working time directive

Failure to comply with driver’s hours regulations can result in fines, imprisonment, or revocation of an operating license. Accountability can extend to companies, fleet managers, drivers, and even scheduling personnel if work is not properly organised or if standard checks are not conducted.

 

Ensuring a compliant working time directive with Fuel Card Services

Our award-winning fleet management software is user-friendly, featuring a flexible interface that provides reliable structure and support.

This software allows fleet drivers to easily track their hours seamlessly, and for fleet management to check these hours to ensure these hours align with current working time directive laws.

For further information and queries about this software, please contact our helpful team.

adblue pump

What is Adblue Used For? Fleet Manager Guide

The brand name Adblue is for an additive that is used to clean up diesel emissions through a process called selective catalytic reduction (SCR).

This solution of diesel exhaust fluid is a fairly new technology that can be used to treat exhaust gases and remove harmful pollutants. These can include Nitrogen Oxide (NOX) which includes the harmful nitrogen dioxide (NO2).

Adblue is a biodegradable, water-soluble and colourless liquid which has been used in commercial vehicles since 2002, with it most recently being used for diesel cars.

For it to work and the process to be successful, Adblue must be stored in the tank of the vehicle where it has a funnel that it can be poured into. It is important to remember that, unlike petrol or diesel, it is not injected into the engine, but instead through the vehicle exhaust where a chemical reaction causes harmless nitrogen and water to be emitted instead of harmful NOx exhaust gases

Why do we Need AdBlue?

Adblue became prevalent when responses to emission regulation were put in place by the EU to protect air quality and population health – by reducing harmful emissions.

Diesel cars that were registered after September 1, 2015, are required to emit a maximum of 80mg/km of NOx to become compliant – this will require you to check that AdBlue levels are maintained at all times.

When is a Top-up Needed?

A warning light in the cab will signal when a top-up is needed. You must listen to these warnings and act immediately to top up to the manufacturer’s recommended level.

Consumption and top-up levels can vary from one vehicle to another, they can also depend on driving style; Economical drivers are less likely to have to fill up AdBlue levels often. In general, diesel vehicles need a top-up every 3,000 to 4,000 miles, whilst other drivers claim they only need a top-up every 12,500 (fitting with the service interval of some, but not all, models.)

How Much AdBlue Does a Truck Use?

4-8% is the average use of AdBlue versus diesel for trucks with local distribution being an average and 500L per annum and national distribution being approximately 1,000L per annum.

Truck fleet drivers should work to maintain levels and top up every time they fill up on fuel.

 

Availability and AdBlue Cost

Usually available in 5,10 and 20L cans, 200L drums and 1000L intermediate bulk containers (referred to as IBCs) or via designated AdBlue dispensing systems.

Service stations usually have dispensing pumps. If none is available at the pump, portable containers can be bought at garages, filling stations or supermarkets. Prices begin at roughly £1 per litre if bought in small amounts, but you can reduce these costs if you run a large fleet and decide to buy in bulk.

Running Out of AdBlue

If AdBlue levels aren’t closely monitored and maintained, you may get into a situation where you’re running out of AdBlue, in these instances if the warning light is ignored and it runs out, the vehicle will lose power and not restart until replenished. Depending on the vehicle, the engine may or may not shut down, in other situations, engine performance will just be limited when AdBlue supplies are depleted.

If equipped with SCR technology your engine will reduce emissions according to current legal standards, this emission legislation only allows small amounts of NOx. If this level is exceeded then you may run the risk of illegal limits and be therefore liable for penalties.

If your vehicle has already shut down then there will be no permanent damage to the vehicle, but higher costs in terms of time and money will be involved. Time in the sense of having to have your vehicle recovered, and money in terms of the dealership having to reset and fill up the fleet vehicle at a cost. During this time, off-road costs will occur and the business will be one vehicle down until it is ready to go again.

To avoid the costs above, we advise drivers to keep a supply on board and to keep an eye on their vehicle’s warning light to monitor any depleting levels of AdBlue.

AdBlue Storage

When it comes to bulk storage there is a variety of storage and dispensing options. Some popular options include a 210-litre drum fitted with a hand-operated pump, right up to a 15,000-litre bulk tank fitted with overflow and spill alarms – with some options having telematic systems that place repeat orders when stock levels reach pre-determined minimums.

The volume of AdBlue consumed will determine which option is appropriate. An IBC holding 1,000 litres is a convenient option for storing and dispensing AdBlue for small fleets.

If AdBlue consumption exceeds one IBC per month, a storage tank investment is recommended. A typical tractor unit will consume AdBlue at the rate of 4-8% of diesel consumption.

When it comes to the storage of AdBlue, there are no specific regulations – although the Environmental Agency has issued a set of guidelines which can be accessed via their website.

They state that if AdBlue is stored correctly then it “poses minimal risk to operators and a limited risk to the environment.” Although the agency does add that AdBlue is “very polluting to surface water and groundwater” – due to this, there are guidelines if you have a spillage and fail to follow them – posing a risk to water sources. This takes place under the Anti-Pollution Works Regulations 1999 to issue a works notice forcing necessary improvements to be made.

AdBlue quality is extremely important as contamination can result in damage to your SCR catalyst or after treatment which increases harmful emissions.

You should avoid AdBlue contamination at all times.

  • Do not let it come in contact with fuel, oil, water, dust, dirt, metals, detergent etc.
  • Do not place anything inside the AdBlue container as this will compromise quality.
  • Make sure the AdBlue is not mixed with diesel or any other liquids.
  • Urea quality is important – do not try to mix your own AdBlue.
  • If using jugs or vessels to transport AdBlue, make sure they are clean, as vessels used to carry diesel or oil could contaminate the mixture.
  • Use dedicated AdBlue materials.

 

What do I do when I accidentally put AdBlue in my diesel tank?

In this situation DO NOT start your engine!

Depending on the amount of AdBlue used, you may damage your engine when starting it – first, you should empty and clean your tank. This includes draining the whole tank and discarding any leftover mixture.

This is due to even the slightest drop of diesel polluting the AdBlue in your tank. With this one drop of diesel has the potential to pollute up to 20 litres of AdBlue. Running your engine whilst this takes place will disrupt your SCR system.

To prevent further damage – contact your vehicle manufacturer or supplier as you may need to replace certain AdBlue components.

Finding Your Local Fuel Station With Fuel Card Services

Now you know the importance of AdBlue and how to use it safely, why not check out your AdBlue levels, using our useful pump locator app to check where your local fuel station is if you’re running low – your fleet vehicle will thank you for it!

Alternatively, if you still have some questions about AdBlue, why not contact our helpful team or if you want to read more advice and information from Fuel Card Services, visit our blog.